High-Quality Composite Sandwich Panels Manufacturer & Exporter

Premium PIR & Polyurethane Insulation Sandwich Panels and Industrial Refrigeration Systems for Global Thermal Infrastructure Projects

25+ Years in Thermal Engineering

Shaanxi YuanShengHeTong Refrigeration Equipment Co., Ltd.

Established in 1996, Shaanxi YuanShengHeTong Refrigeration Co., Ltd. (YSHT) is a globally recognized manufacturer, exporter, and total service provider specializing in advanced insulation building envelopes and industrial refrigeration equipment. Over nearly three decades, we have transitioned from a localized installer into an international heavy-industry enterprise, offering integrated R&D, automated manufacturing, engineering design, custom system installation, and lifecycle after-sales support.

Our high-performance core products encompass Polyisocyanurate (PIR) and Polyurethane (PUR) composite sandwich panels, airtight cold storage doors, heavy-duty evaporative coolers, precision air-cooled condenser arrays, and industrial-grade condensing units. We formulate bespoke engineering systems targeted at the cold-chain logistics of perishables, bio-pharmaceutical storage, cleanroom construction, food processing plants, and commercial retail distribution hubs.

60K+
Sqm Factory Area
180+
Skilled Labor Force
10+
Senior QC Engineers
27+
Years of Mastery

China Factory 4.0: Automated Infrastructure & Quality Assurance

How YSHT achieves continuous panel quality, micron-level thickness precision, and structural uniformity.

At our centralized 60,000-square-meter facility, we run four standardized workshops optimized for heavy manufacturing. The centerpiece of our production capability is our continuous double-belt high-pressure foaming sandwich panel production line. Unlike outdated discontinuous lines that suffer from air voids and inconsistent core density, our continuous line runs under strict computerized control.

This high-precision process introduces pre-blended polyol and polyisocyanate formulations under high pressure onto the metallic facings (galvanized steel, Galvalume, or stainless steel). As the materials react, the continuous double-belt system applies uniform temperature and physical restraint, ensuring a constant core density of 40 to 42 kg/m³. This uniform density is crucial for eliminating thermal bridges and guaranteeing an ultra-low thermal conductivity coefficient ($\lambda \le 0.019-0.021\text{ W/m}\cdot\text{K}$ for PIR).

  • Zero-Void Promise: Continuous pressure profiles prevent the formation of internal air pockets, protecting the structural integrity of tall cold-storage walls.
  • Automated Joint Profiling: Precision milling tools shape the tongue-and-groove joint profiles, allowing panels to lock together tightly with millimeter-level tolerances.
  • 10-Person Dedicated QC Department: In-house labs conduct continuous peel testing, fire retardancy assessment, thermal resistance measurement, and shear strength evaluations.

Engineering Specifications: PIR vs. PUR Chemistry

A technical guide to selecting the optimal thermal insulation system based on mechanical and thermal dynamics.

Performance Parameter Polyurethane (PUR) Core Polyisocyanurate (PIR) Core Structural Facings Options
Thermal Conductivity ($\lambda$) $\approx 0.022\text{ W/m}\cdot\text{K}$ (Initial) $\le 0.019\text{ W/m}\cdot\text{K}$ (Optimized) Galvanized Steel, SS304, Aluminium Foil
Core Density $38 - 40\text{ kg/m}^3$ $40 - 42\text{ kg/m}^3$ Custom ranges up to $45\text{ kg/m}^3$
Fire Behavior (EN 13501-1) Class B2 / Class E Class B-s1, d0 (Highly Self-extinguishing) Non-combustible surface coatings
Compressive Strength $\ge 120\text{ kPa}$ $\ge 150 - 200\text{ kPa}$ Governed by facing profiling
Water Absorption $\le 2.0\text{ vol}\%$ $\le 1.0\text{ vol}\%$ Completely vapor-barrier jointing
Operational Temp. Range $-60^\circ\text{C}$ to $+80^\circ\text{C}$ $-200^\circ\text{C}$ to $+120^\circ\text{C}$ Resistant to thermal expansion fatigue

PIR (Polyisocyanurate) represents an evolutionary leap over standard polyurethane. The core formulation utilizes a higher ratio of excess MDI reactant, which, under the influence of dedicated trimerization catalysts, forms ring-structured chemical links. These cyclic structures require significantly higher thermal energy to break, allowing the panels to build an insulating carbonaceous layer (char) under direct flame exposure. This char layer blocks oxygen penetration, preventing fire spread and minimizing toxic smoke output (yielding the s1 smoke category).

Macro Industrial Solutions & Structural Integration

Bespoke thermal architecture for global infrastructure developers and plant managers.

1. Controlled Atmosphere & Cold-Chain Logistics

Large distribution warehouses require structural envelope integrity that stands up to constant thermal cycling. YSHT designs continuous sandwich panel configurations with tongue-and-groove jointing, combined with industrial cam-lock mechanisms to create air-tight envelopes. This configuration minimizes temperature fluctuation, keeping agricultural and frozen foods stable while reducing compressor energy use.

2. Bio-Pharmaceutical & Cleanroom Construction

Strict GMP medical facilities require zero-leak environmental isolation. Our composite sandwich panels use non-outgassing cores faced with anti-bacterial, chemical-resistant PVC coatings. These coatings hold up under harsh washdown schedules and chemical sanitizers. Flush vertical joints prevent dust buildup, ensuring cleanrooms maintain class ISO 5 to ISO 8 cleanliness.

3. Heavy Engineering & Processing Plants

For chemical, meat-processing, and packaging plants, our panels provide durable fire protection (Class B-s1, d0) and high load capacity. Using thick structural metal facings up to 0.8 mm, these panels handle large wind load spans without needing secondary structural frames. This reduces structural steel costs and speeds up installation schedules.

Technology Roadmap & Future Outlook

Developing next-generation thermal isolation systems for sustainable and smart operations.

Phase 1: Ultra-Low GWP Blowing Agents

Transitioning our entire PIR production line to next-generation blowing agents (HFOs). These agents reduce Ozone Depletion Potential (ODP) to zero and Global Warming Potential (GWP) to less than 1, meeting strict global environmental regulations (such as US EPA SNAP and EU F-gas regulations).

Phase 2: Structural Lock Systems

Developing structural corner panel systems that eliminate traditional angle flashings. These pre-engineered corner components improve corner insulation and reduce installation time by up to 30%.

Phase 3: Sensor-Integrated Smart Panels

Integrating thin micro-sensors into the foam core to monitor temperature gradients, moisture levels, and structural stress. These sensors transmit real-time diagnostic data to facility operators to detect insulation problems before they lead to thermal loss.

Our Development History

A legacy built on precision engineering, manufacturing expansion, and green technology commitment.

1996

Our founder started the business from refrigeration equipment marketing and installation.

2006

With our first factory completed in Shaanxi, we produced our first cam-lock sandwich panels.

2011

The second factory in LanZhou completed, our business started to cover the whole north-west market in China.

2012

Follow with larger business and international business, the Shaanxi factory relocated to a larger fields, now we possess with 120 acers area with 8 advanced workshops.

2018

With more advanced technology in insulation panel industry, we input our first automatic split -joint production line. Here the new chapter begins.

2020

Our second advanced automatic production line put on stream, we reach to a higher productivity and efficiency with better quality.

2023

With the responsibility of sustainability, we are now moving into a eco-friendly factory.

Global Standards Compliance & Quality Certificates

Fully certified and audited products meeting international construction standards.

ISO Certification
CE Standard Document
Thermal Quality Testing Report
Fire Safety Certificate
Global Compliance Audit
EU Import Compliance Mark
Mechanical Deflection Certificate
Procurement & Logistics

Global Procurement & Shipping Strategy

Shipping large-format structural sandwich panels internationally requires proper logistics planning to avoid freight damage and high shipping rates. YSHT manages every step of the export process, including custom packaging, container loading optimization, and international customs documentation.

To prevent transit damage, we protect panel facings with a 50-micron protective polyethylene film, bundle them in custom cardboard packaging, and secure them on heavy timber pallets. By adjusting our manufacturing runs to match high-cube container capacities, we maximize loading density. This reduces shipping costs per square meter of panel by up to 15%.

  • Port Access: Direct container transport routes to major Chinese shipping ports (Tianjin, Qingdao, Shanghai) ensure efficient export logistics.
  • Steel Price Hedging: We work directly with domestic steel mills to secure stable material pricing and protect projects from price fluctuations during long build times.
  • Compliance Assurance: We supply full export clearance documentation, including Certificate of Origin, mill test reports, detailed packing lists, and certified testing data.

Technical Q&A / Frequently Asked Questions

Critical engineering and installation answers from YSHT's senior design team.

Q1: What thickness of PIR/PUR panel is recommended for cold storage operating at -25°C? +
For freezers operating at -25°C, we recommend using PIR panels with a minimum thickness of 150mm. This configuration provides a U-value of approximately 0.13 W/m²·K. For deep-freeze storage below -35°C, thickness should be increased to 200mm. It is also essential to use proper vapor barriers and ventilation systems in the subfloor to prevent frost heave.
Q2: How do your composite panels address thermal bridging at corner joints? +
We use tongue-and-groove joint profiles with integrated elastomeric sealants or EPDM gaskets. Our precision-milled joints eliminate direct steel-to-steel contact between the interior and exterior skins. This design breaks the thermal bridge, preventing condensation and reducing overall refrigeration energy consumption.
Q3: Why are PIR panels preferred over PUR panels for large cold-chain installations? +
PIR offers superior performance in two key areas: fire safety and thermal resistance. PIR achieves an EN 13501-1 fire rating of Class B-s1, d0, which means it produces minimal smoke and prevents fire spread. Additionally, PIR has a lower thermal conductivity ($\lambda \approx 0.019\text{ W/m}\cdot\text{K}$) compared to PUR ($\lambda \approx 0.022\text{ W/m}\cdot\text{K}$), allowing for thinner panel configurations while maintaining the same thermal performance.
Q4: What finishes are available for panels used in corrosive, wet food-processing areas? +
For food processing, chemical cleanrooms, and coastal sites, we recommend using stainless steel 304/316 facings or standard galvanized steel with premium coatings like PVDF or Plastisol (up to 200 microns thick). These coatings protect the steel core from chemical sanitizers, humidity, and salt spray.
Q5: Can these sandwich panels be used for roof and exterior wall installations? +
Yes, our panels are engineered for both wall and roof applications. Roof panels feature a trapezoidal profile that resists heavy snow and wind loads, along with overlapping joint designs that prevent water penetration. Wall panels are available in flat, micro-rib, or deep-rib profiles to match various architectural requirements.